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DL-F4200 4.2m Five-Layer Non-woven Thermal Bonding, Folding & Rewinding Machine

Price on request — Contact us for quotation
MOQ 1 set · Delivery 30 working days after deposit · Payment T/T · 12-month warranty
DL-F4200 4.2m Five-Layer Non-woven Thermal Bonding, Folding & Rewinding Machine
DL-F4200 image 1 DL-F4200 image 2

Product Description

The DL-F4200 is a 4.2 m five-layer non-woven thermal bonding, folding and rewinding machine. It thermally bonds five layers of non-woven fabric using hot PP melt from four mini screw extruders, then folds the bonded web in the center and rewinds it into finished rolls. Ideal for producing thick, multi-layer non-woven products for hygiene, filtration and industrial applications.

Key Configuration

  • Unwinding: 5 unwind stations, each with independent magnetic powder 10 kg tension controller and 76 mm air shaft; max unwind diameter 1200 mm (customizable)
  • Thermal Melt Bonding: 4 mini screw extruders (2 on left side, 2 on right side) for thermal melt extrusion; extruder screw 30/16; melt delivery nozzles positioned between layers for even bonding; PP hot melt bonding material; PID temperature control on all heating zones; lamination / pressure rollers for firm bond
  • Center Folding: Stainless steel triangular folding plate — fold once in the middle; special flattening rollers before and after folding to prevent wrinkles and creases
  • Rewinding: 2.1 m rewinder with 3 pcs three-inch air shafts; automatic meter counting with preset length stop; auto roll change and pneumatic cutter; max winding diameter 1000 mm (customizable); rewinding width 2000-4200 mm
  • Electrical: SIEMENS PLC + touch screen (INVT); AIRTAC air cylinders; Omron and CHNT electrical components; Taiwan Hiwin linear guide; Harbin bearings; domestic high-quality 45# steel for screws and main parts

Main Technical Parameters

ItemParameter
ModelDL-F4200 (customizable per customer)
Effective working width4200 mm
Unwind stations5 stations, independent magnetic powder tension control
Mini screw extruders4 sets (2 left + 2 right), screw 30/16, melt 2 lines 1-1.5 mm gap 5 mm
Bonding methodThermal melt bonding of five layers (hot melt lamination)
Folding methodCenter folding (folded once in the middle)
Rewinding width2000-4200 mm, 2.1 m rewinder with 3 pcs 3-inch air shafts
Production speed10-70 m/min
Max unwind / wind diameter1200 mm / 1000 mm (customizable)
Power supply380 V, 3-phase, approx. 23 kW (15 kW operation load)
Machine weightapprox. 3500-4000 kg
Control systemSIEMENS PLC + touch screen (INVT)
CylindersAIRTAC air cylinders
Electrical componentsOmron, CHNT
Linear guideTaiwan Hiwin
BearingsMade in Harbin

Commercial Terms

ItemDetails
Price termsFOB NINGBO
CurrencyPrice on request
Delivery time30 working days after receipt of deposit
Payment termsT/T (deposit + balance before shipment)
PackingExport-standard wooden case / seaworthy packing
Warranty12 months from date of shipment (except wear parts)
Validity30 days from date of issue

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